Case Study: Vehicle Controls for an Electro-Hydraulic Construction Machine

We were asked to assist in the development of the controls for a complex construction machine using Model Based Software Design (MBSD). This was the first project in which the OEM used MBSD and therefore it was a high-visibility project.

Heavy equipment in action.

We faced many challenges in this project. The control algorithm was very complex, and had already been developed by the OEM in Matlab – the accuracy of the implementation of the algorithm was critical. Verification of the algorithm was a key component of this project. Adding to the complexity, the input signals to the system were very noisy and required disturbance rejection. Any instabilities in the system had the potential to cause injuries or property damage, so it was key to tune the system properly. Requirements for the project were also being developed in parallel to implementation.